Faster Fan Shaft Drilling with ADDCUT FANMASTER

Overview

Fan shaft manufacturing requires reliable drilling solutions that ensure consistent hole quality and high productivity. Conventional drills often increase cycle time and reduce machining efficiency. ADDCUT FANMASTER was developed by Addison specifically for fan shaft drilling applications to deliver faster drilling and stable tool life.

Customer Challenge

A manufacturer drilling SAE 1018 mild steel fan shafts experienced:

  • Longer drilling cycle times
  • Moderate tool life with existing drills
  • Production slowdowns due to tool replacement

The goal was to increase drilling efficiency while maintaining tool durability.

Addison Solution

Tool Used: ADDCUT FANMASTER Drill
Key Specifications

  • Tool Material: HSS M2
  • Finish: Bright
  • Diameter: 8 mm & 9 mm
  • Flute Length: 130 mm
  • Overall Length: 160 mm
  • Point Angle: 126° – 128°

The drill features optimized face geometry for improved chip evacuation and stable cutting performance.

Performance Results

Drilling Time Comparison

Suggested Website Graph:
Drilling Time Comparison
ITM Drill ██████████ 100%
Totem Drill ██████████ 105%
ADDCUT Fanmaster █████████ 90%

Results from controlled testing on a fixed load test rig (25 kgf) showed:

  • 10% faster drilling compared to Totem drills
  • Comparable tool life with leading brands
  • Stable performance across multiple components

Key Benefits

✔ Faster drilling cycles
✔ Increased shop-floor productivity
✔ Reliable drilling in mild steel components
✔ Reduced machining time per component

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